Firing Systems

How to Choose Mortar Tube Size: Caliber, Material & Rack Setup Explained

How to Choose Mortar Tube Size: Caliber, Material & Rack Setup Explained

TL;DR

  • Match tube caliber to the shell — never fire an undersized shell from an oversized tube.
  • Fiberglass offers a strong, lightweight, reusable balance for professional use.
  • Tube bore ranges from 2 inch up to 12 inch for different shell sizes.
  • Pair tubes with the right rack — aluminum for portability, steel for heavy mortars.

Match the tube to the shell

The single most important rule: the mortar tube caliber must match the shell it fires. A shell that is too small for the tube can shift or tilt, sending the effect off-axis; the tube's internal diameter is what defines the shell size it is designed to launch.

Our fiberglass tubes come in a full bore range — 2, 2.5, 3, 4, 5, 6, 8, 10 and 12 inch — so a display company can stock the exact calibers its shows require rather than compromising with mismatched sizes.

Why fiberglass for professional work

Fiberglass tubes hit the professional sweet spot: strong enough to withstand repeated firing, yet light enough to rack, carry and reposition quickly on a field. That strength-to-weight balance is why display crews favor fiberglass for touring shows.

Fiberglass also lasts across many seasons, making it a durable-goods investment rather than a per-show consumable. Custom color and logo options let display firms brand their field hardware.

Pairing tubes with the right rack

Tubes need racks to hold firing angle and geometry. For single-shot arrays of Roman candles and small calibers, a lightweight aluminum rack sets up fast and carries easily. For heavy mortars and high-volume firing, a rigid steel rack provides the stability to hold angle under recoil.

The right combination depends on the show: light aluminum for speed and portability, steel for heavy-calibre stability. Many crews carry both and match the rack to each job.

Source tubes, racks and igniters together

Tubes, racks, igniters and firing systems all work as one kit. Sourcing them from a single manufacturer guarantees compatible sizing and simplifies reordering across a display operation.

As a factory producing fiberglass mortar tubes, aluminum and steel racks, igniters and firing systems, we help display companies assemble a complete, correctly-matched firing setup at wholesale pricing with custom branding.

Frequently Asked Questions

What size mortar tube do I need?

Match the tube's internal diameter to your shell caliber. Never fire an undersized shell from an oversized tube, as it can shift and fire off-axis.

Are fiberglass mortar tubes better than cardboard?

For professional, repeated use, fiberglass is far more durable than cardboard and offers a strong, lightweight, reusable option for display work.

Which rack should I use with my tubes?

Aluminum racks for portability and single-shot arrays; steel racks for heavy mortars needing maximum stability. Many crews use both depending on the show.

Planning your mortar and rack inventory? We manufacture tubes, racks, igniters and firing systems — contact us for a matched wholesale kit.

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